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This press realizes the sheet pressing, and the whole procedure is automatic. It has high efficiency and saves a lot of material. The number of moulds is 1-5 out. The press is equipped with a double sheet detector, overload, and protection system, which is safe and reliable. It is suitable for stretch cans of different sizes. It has a PLC controller. Can be customized according to the customer's actual pot size requirements.
Zhejiang Golden Eagle Food Machinery Co., Ltd.
Zhejiang Golden Eagle Food Machinery Co., Ltd. is China 2-Piece Can Making Machine Manufacturers and 2-Piece Can Making Machine Suppliers, founded in 1978, it’s one of the largest successful can-making machinery companies in domestic and overseas. With more than two decades of technical and experience accumulation on this industry as a designer and manufacturer of automatic can-making (metal packaging) machines, the product quality and technical standard have reached the advanced level for European market. It enables to supply fully automatic production lines for various of tin can making requirements and meets modern hygiene standards, requires minimal maintenance and is easy to operate.
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What factors affect the stamping process of 2-Piece Can Making Machine?
Zhejiang Golden Eagle Food Machinery Co., Ltd. focuses on the design and manufacture of automated canning equipment, striving to maintain a leading technical level in the international market and provide high-quality canning equipment that meets the needs of global customers. We are committed to providing fully automatic production lines that are easy to operate, low in maintenance costs, and meet modern hygiene standards, suitable for the manufacture of various tinplate cans. The following introduces the stamping process in 2-Piece Can Making Machine and analyzes the factors that affect it.
In the production process of two-piece cans, stamping is one of the most critical links. This process determines the shape, size and strength of the can body and is the basis for can body forming. Stamping is usually done by using a high-speed stamping machine and a precision mold to process a flat aluminum or tinplate sheet into a one-piece can body with a can bottom and side walls. The efficiency and quality of this forming process directly affect the overall performance of the production line and the final quality of the product.
1. Material selection and thickness
Material selection is the primary factor affecting the stamping process. Two-piece cans usually use metal materials such as aluminum or tinplate. These materials need to have sufficient ductility and strength so that they are not easily broken during the stamping process. The thickness of the material is also crucial. If the material is too thick, it may be difficult to deform during stamping, affecting the stamping efficiency of the equipment; if the material is too thin, the strength of the can body may be insufficient, affecting the service life of the can body. Therefore, it is necessary to select the appropriate material and thickness according to the use scenario and capacity requirements of the can body. Zhejiang Golden Eagle Food Machinery Co., Ltd. The design of the equipment takes into account the characteristics of different materials, and can automatically adjust the pressure and speed during the processing process to adapt to different material characteristics, ensuring the best molding effect under various conditions.
2. Precision and quality of stamping dies
The precision of the stamping die directly determines the appearance, size and thickness uniformity of the can body. The more precise the design and manufacturing process of the mold, the more the stamped can body meets the requirements and the higher the quality. If the precision of the mold is insufficient, it may cause problems such as can body deformation, size mismatch or surface defects. Zhejiang Golden Eagle Food Machinery Co., Ltd. uses internationally leading processing technology in the design and manufacture of molds to ensure that each mold has extremely high precision and durability. We are equipped with advanced CNC machining centers and testing equipment to ensure that every detail of the mold meets the highest standards, thereby ensuring the consistency and quality stability of the can body during the production process.
3. Pressure and speed of the punching machine
The working pressure and speed of the punching machine are important factors affecting the punching and forming effect. During the punching process, too high or too low pressure will lead to poor forming. If the pressure is insufficient, the can body may not be fully formed, and there will be problems of irregular shape or substandard size; if the pressure is too high, the material may crack or break. Speed control is equally important. Too fast speed may cause excessive material stress and affect the quality of the finished product, while too slow speed will reduce production efficiency. The punching machine of Zhejiang Golden Eagle Food Machinery Co., Ltd. equipment is equipped with precise pressure sensors and automatic control systems, which can automatically adjust the pressure and speed according to the characteristics of the material and the size requirements of the can body, ensuring that each punching can be carried out under optimal conditions, thereby improving the success rate of forming and the quality of the can body.
4. Lubrication process control
During the stamping process, the control of the lubrication process is also one of the key factors affecting the molding effect. During the stamping process, the friction between the material and the mold will generate high temperature and large stress. If the lubrication is insufficient, it may cause the material to be strained and worn, and even affect the surface quality of the can body. On the contrary, if the lubrication is too much, it may affect the grip of the material and cause instability in the molding process. The two-piece can equipment of Zhejiang Golden Eagle Food Machinery Co., Ltd. was designed with the importance of lubrication process in mind. Our equipment is equipped with an automatic lubrication system, which can automatically adjust the amount of lubricant used and the frequency of application according to the needs of the production process to ensure the stability of the stamping process and the surface quality of the finished product.
5. Temperature and environmental factors
During the stamping process, the temperature and humidity of the production environment will also affect the performance of the material. High temperature may make the material softer, resulting in inaccurate dimensional control during the molding process, while low temperature may make the material more fragile and increase the risk of fracture. Excessive humidity may cause oxidation of the material surface, affecting the quality of subsequent processing. The equipment of Zhejiang Golden Eagle Food Machinery Co., Ltd. is equipped with an environmental monitoring system that can monitor the temperature and humidity in the production environment in real time to ensure that the production conditions are in the best state. At the same time, the equipment also has a temperature control function, which can adjust the temperature of the material during the production process to keep it within a suitable range, thereby increasing the success rate of stamping.
6. Advantages of Zhejiang Golden Eagle Two-piece Can Equipment
Through in-depth understanding and optimization of the stamping process, our two-piece can manufacturing equipment has significant advantages in the industry.
High-precision mold: We use high-precision mold design and processing technology to ensure the dimensional accuracy and surface finish during the can molding process.
Intelligent control system: The intelligent control system of the equipment can monitor production parameters in real time, and automatically adjust the pressure and speed according to the different characteristics of the material to ensure the stability and quality of each stamping.
Efficient production: Our equipment has high production efficiency and can achieve mass production while ensuring quality to meet the production needs of customers.
The stamping process of two-piece can manufacturing equipment is a precise and complex link, which is affected by many factors. Through precise control of materials, molds, pressure, speed, lubrication and other factors, our equipment can provide customers with efficient and stable production solutions to help them gain an advantage in market competition. In the future, we will continue to uphold the spirit of innovation and provide global customers with better canning equipment and services.